Mohamed Elmandouh — Mechanical Design Engineer
PORTFOLIO / MECHANICAL DESIGN / REV.2026 CSWP Certified Automotive

Mohamed ElmandouhMechanical Design Engineer

Mechanical Power Engineer focused on CAD-driven product design, FEA validation, and manufacturing-ready detailing — with hands-on automotive production experience in injection-moulded trim and assembly lines.

Discipline
Mechanical Design
Core CAD
SolidWorks (CSWP)
Analysis
FEA / Simulation
Location
Cairo, Egypt
01

Profile

Design engineer with a builder’s instinct — equally comfortable in CAD and on the shop floor.

I am a Mechanical Power Engineer who designs products to be made, not just modelled — combining rigorous CAD execution, FEA validation under real-world load cases, and a genuine interest in how products are conceived, refined, and brought to life.

Three years leading suspension-system design at Mansoura Motorsport gave me end-to-end ownership of a safety-critical product — from initial concept and innovation through to competition-proven hardware at Formula Student UK and EVER-Egypt. Exposure to injection moulding and automated assembly at AKL Automotive grounded that design thinking in production realities: DFM/DFA constraints, tolerance management, and the gap between a model and a finished part.

My approach bridges creative problem-solving and engineering discipline — I am as comfortable questioning whether a concept can be done better as I am defining the GD&T that gets it built right. I bring SolidWorks CAD and simulation proficiency, a structured design process, and the practical instinct that comes from working across motorsport, automotive Tier-1, and rotating equipment environments.

Beyond systems engineering, I have led product innovation end-to-end — most recently designing THERMEA°, an ear thermometer concept I developed from scratch as sole designer and team leader: form, ergonomics, sensor placement, housing, FEA validation and alert logic, all owned by me. That mix of design thinking, CAD precision, GD&T discipline and DFM/DFA awareness is what I bring to every role I take on.

DegreeBSc Mechanical Power Eng.
UniversityMansoura University
CADSolidWorks · AutoCAD
AnalysisSolidWorks Simulation (FEA)
ManufacturingInjection moulding · Assembly
LanguagesArabic · English
StatusOpen to Mechanical & Product Design roles
02

Capabilities

Design engineer with a builder’s instinct — equally at home innovating concepts and detailing them for production.
CAP-01

3D CAD Modelling

  • SolidWorks — CSWP certified
  • Complex parts & large assemblies
  • Configurations & design tables
  • AutoCAD · REVIT
CAP-02

Drawings & GD&T

  • 2D production drawings
  • Geometric Dimensioning & Tolerancing
  • Tolerance & stack-up analysis
  • BOMs & revision control
CAP-03

Analysis & FEA

  • SolidWorks Simulation (CSWA-S)
  • Static & structural FEA
  • Dynamic / load-case analysis
  • Results interpretation & validation
CAP-04

Manufacturing

  • Plastic injection moulding
  • Automated assembly lines
  • Welding and fabrication of suspension assemblies
CAP-05

DFM / DFA

  • Design for Manufacturing
  • Design for Assembly
  • Component fit & function
  • Cost & process-aware design
CAP-06

Hands-on & Teamwork

  • Fabrication & assembly
  • Hand tools & shop equipment
  • Prototyping & validation
  • Cross-functional collaboration
03

Selected Projects

Design, simulation and manufacturing work across motorsport, robotics and automotive production.
04

Experience

Industrial internships and design leadership.
Aug 2025 · Internship

Engineering Trainee — Automotive Production

AKL Auto Feeding Industrial · Talkha, Mansoura

Worked on automated assembly lines, plastic injection-moulding machinery and coating lines for automotive trim (headlamps, mirrors, wheel covers). Supported cycle-time analysis and process optimisation in an IATF 16949 / ISO 9001 environment — hands-on exposure to how designs perform in high-volume production.

FEB 2024 – AUG 2024 · Design Lead

Suspension System Head (Vice Leader)

Mansoura Motorsport & EVER-Egypt

Led suspension design, SolidWorks modelling and FEA validation for international student competitions. Coordinated integration with chassis, powertrain and aerodynamics teams, and mentored members on suspension geometry and CAD workflow.

Jul 2024, Jul 2025 & Aug 2025 · Internships

Rotating Equipment & Energy Systems Trainee

GUPCO · GASCO — Oil & Gas

Multiple internships in maintenance and performance analysis of pumps, compressors, gas turbines and heat exchangers across onshore facilities — building troubleshooting discipline and a strong fluid-mechanics foundation.

Feb 2023 – Sep 2024 · Team

Suspension Member & Mechanical Design Trainer

Mansoura Motorsport

Contributed to suspension geometry, component selection and CAD modelling; delivered SolidWorks & suspension-design training to 35+ students.

05

Certifications

Verified CAD & simulation credentials.
CSWP

Certified SolidWorks Professional

Dassault Systèmes
CSWA-S

Certified SolidWorks Associate — Simulation

Dassault Systèmes
CSWA

Certified SolidWorks Associate

Dassault Systèmes
Course

Firefighting System Design — AutoCAD & REVIT

Professional Training
Course

MEP Systems Design Essentials

AutoCAD & REVIT
Award

EVER-Egypt EV Competition

Competition Certificate
// LET’S BUILD SOMETHING

Open to mechanical design roles

Looking for a mechanical design engineer position where CAD, FEA and manufacturing meet. Happy to share my CV or walk through any project.

© 2026 MOHAMED ELMANDOUH MECHANICAL DESIGN ENGINEER · CAIRO, EG
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